Category: Stud Welding Supplies

Whether you’re an experienced stud welder or just getting into the different types of stud welding that are each highly useful in its own way, selecting the right welding equipment can be difficult. Each welding unit and welding gun has its own set of exacting specifications, including power requirements, calibration ranges, material requirements, and much more. At Northland Fastening Systems (NFS), we offer a comprehensive range of stud welding equipment and other stud welding supplies, including tools for rent and purchase, studs in a broad range of dimensions, custom stud options available, and stud welding accessories. In addition to our extensive collection of stud welding supplies, our welding technicians offer their own expertise in the industry. Our team of knowledgeable stud welding technicians work with customers to help them select the right welding equipment so they can get the job done efficiently.

Choosing the right stud welding equipment can be difficult because there are many factors to take into account. The most important considerations before choosing a stud welding unit or gun include the following:

1. Power source: Knowing your power source before selecting any welding equipment is key. Not only is it important to know whether your power source will be capable of providing enough welding power, some stud welding equipment requires a transformer or inverter, while others will need a capacitor discharge source.

1. Arc generation: Drawn arc, capacitor discharge, and short cycle welding all use a different type of arc. Because of this, you need to understand how your welding arc will be generated and determine if your energy source will be capable of providing the necessary direct current.

1. Weld time: For any production job, one goal is to limit downtime and work with the greatest efficiency possible. Many stud welders will use rapid welding operations to their advantage and build a schedule around how many welds per minute are possible. Not only do welds per minute vary between types of stud welding operations, they also vary between machines. Knowing the weld times you’ll need to meet production schedule requirements is a significant factor that will guide your selection.

1. Weld abilities: Finally, one of the most important factors to consider when choosing welding equipment is what abilities that equipment has. Do you need a tool to perform CD welding or drawn arc welding? Are you working with steel or aluminum? What kind of surfaces are you welding on? What size studs will you be working with? All of these questions determine the capabilities of your welding equipment and should guide your decision when selecting which tool to work with.

To learn more about welding equipment specifications and which tool is right for you, contact Northland Fastening Systems at (651) 730-7770 or request a quote online today.

A recent comprehensive study done through ICRWord Research estimated a significant growth in the global stud welding market over the next five years. This forecast of trends and overall growth considered several aspects of the industry, including the major suppliers, geolocations, and specialized sections of each industry. Because we play a part in the global stud welding industry, we at Northland Fastening Systems (NFS) know how important it is to understand market trends. NFS supplies a complete range of stud welding supplies from stud guns for rent or purchase to a wide choice of stud dimensions.

There are many reasons why there is a forecasted growth in the global stud welding market even in the face of a global pandemic. While the market growth can be broken down into details as specific as #-thread count stud sales, generally speaking, there are some aspects in our changing world that have contributed to projected increases in the market. Some significant factors include the following:

Population and world growth: Because Earth’s population is continually increasing, it’s understandable that demand for products made with stud welding practices would also increase. In addition to an overall upturn in demand from population growth, there is also a rise in developing nations. Countries that in the past showed lower demand for new stud welded products are now generating their own increases in demand for common goods like automobiles, food industry equipment, electrical equipment, and more. This also includes increases in city planning, leading to the need for more stud welding construction projects like bridges and housing complexes.

Technology advancements: We live in a time of extreme technological growth. Smart technology is just the tip of the iceberg when it comes to the new designs and engineering involved in many tools used globally. From electrical enclosures to shipbuilding, stud welding is indispensable for a large number of advanced products in the manufacturing world today. Because stud welding is such an efficient and clean operation, manufacturers work it into a new design whenever possible.

Online distribution: Accommodating increased demand for stud welding products globally wouldn’t be possible today without the capabilities of online distribution. Digital distribution systems with the help of WiFi and online processing systems help suppliers get a wide range of stud welding products where they need to go quickly, accurately, and efficiently. Processing products with high-powered software systems and logging tracking data digitally is a key part of the industrial grade online distribution of stud welding supplies.

Increased demand from a growing population, newly developed countries, and more advanced technology set up the potential for serious market growth. That, paired with the extreme efficiency and capabilities of online distribution, are a large part of the market growth forecast for the next five years.

To learn more about the stud welding supplies we offer, contact Northland Fastening Systems at (651) 730-7770. You can also request a quote online to get started with us today.

At Northland Fastening Systems (NFS), we work with clients who are handling a broad range of jobs, from food grade stud welding to large-scale construction. To help our customers finish projects, we supply everything they need for stud welding operations, including welding studs in many dimensions, custom stud options, welding tools for rent and purchase, stud welding accessories, and the expertise of our own technicians. When it comes to the stud welding equipment we offer, customers can benefit from a broad range of stud welding tools that meet exacting specifications for electrical sources, weld calibrations, and other job requirements. One of the newer models we offer is the Visar 650, which meets some specific requirements that many other types of welding units don’t.

The Visar 650 is a drawn arc welding and short cycle welding unit that has maximum welding rates and efficiency as well as minimum weight and energy consumption compared to many other similar models. Thanks to HBS inverter-capacitor charging technology, the Visar 650 is able to offer a single phase 110v to 240v option. Because most similar stud welding units require a three-phase connection at 230v or 460v, they are much more restricted than the Visar 650. The option for single phase and 110v to 240v specifications means the Visar 650 can be used on a larger range of job sites and with more standard electrical outputs in residential or commercial settings.

The Visar 650 can weld studs between 12ga thru 3/8” (3-10mm) diameters.  We can accommodate any length greater than 5/8”.  The welding rates can be up to 40 studs per minute depending on the weld base diameter.  Both stainless steel and mild steel studs can be used with the Visar 650. The power range for the Visar 650 is 100v to 240v, with single phase electrical distribution.

Thanks to its power requirements and a 2-pin grounded safety plug, the Visar 650 is a versatile stud welding unit capable of being moved and installed in many different worksites. An F-type temperature-controlled fan prevents overheating, and a 15.91′ welding cable gives technicians a broad range of movement. As a smaller unit (approximately 18′ x 13′ x 14′) with a handle, the Visar 650 is easily ported from worksites. For any drawn arc welders working in setting with standard U.S. electrical specifications, the Visar 650 is the perfect stud welding equipment choice.

To learn more about the Visar 650 and our other drawn arc welding, short cycle welding, and CD welding units available for rent or purchase, contact Northland Fastening Systems at (651) 730-7770. You can request a quote online to get started with NFS as your supplier of stud welding equipment.

At Northland Fastening Systems (NFS), you can find everything you need to get the job done without running into inconvenient obstacles or compromising quality. We offer a diverse range of stud welding units for rent or purchase in addition to studs in comprehensive dimensions, accessories, and the expertise of our stud-welding technicians. Whether you need a portable handheld CD stud welder or a heavy duty automated drawn arc welder, you can count on NFS as your one-stop shop for stud welding projects. For short-term projects, we offer a broad stud welder selection for rent, and for dedicated welding technicians, we have a wide range of high-quality welding units for sale.

One of our favorite drawn arc welding units for heavy-duty stud welding in a large-scale construction setting is the HBS IT 3002. This welding unit is a dual gun drawn arc welder with a stepless current range between 300 and 2600 A.

The IT 3002 has welding capabilities for stainless steel, mild steel, and aluminum with stud ranges up to 1″ diameters. Welding times with the IT 3002 are 5 to 1,500 msec, depending on the stud dimensions and surface materials.

Application abilities: The IT 3002 is a construction-grade welding unit capable of through-deck welding and other industrial applications. Its best applications include thick sheet metal welding (2 mm or thicker) and composite construction such as concrete anchors, shear connectors, and deck welding.

Weld variations: Welding with the IT 3002 means working with a ceramic ferrule and drawn arc processes. It is also possible to calibrate the unit for short cycle drawn arc welding, and shielding gas is a built in option.

Unit dimensions: Because the IT 3002 is a unit for construction-grade welding, it is on the heavier and larger side. The full unit weight is 352.7 lbs (160 kg) with the dimensions of 25.6″ x 22″ x 50.8″. Though the full unit is a bulky tool, it is relatively easy to move from site to site with wheel and handle attachments.

Additional features: Thanks to features such as a precision-based microcontroller, continuous internal system function monitoring, lift test capabilities, and fine-tune adjustment ability with the library/specification function, the IT 3002 is a highly effective, reliable unit for even the most rigorous industrial applications.

Safety: In addition to excellent quality and precision control during the welding operation, the IT 3002 has several built-in safety measures. These includes a mains filter that protects against voltage peak, making it optimal for large mains voltages on construction sites. Additional features include lock-out triggers, thermal monitoring, and temperature regulations.

Overall, the IT 3002 is a compact construction-grade unit that is mobile and easy to operate. To learn more about this unit and other stud welder units we offer, contact Northland Fastening Systems at (651) 730-7770. You can also request a quote online to get started with us today.

Northland Fastening Systems is dedicated to providing the best supply of stud welding equipment and services, from customized weld studs to tools for rent or purchase. We offer everything you need to get the job done, no matter how big or small, with drawn arc and CD stud welding supplies. We understand that our role as a stud welding supplier requires an understanding of the needs of our customers and support of quality production for our products and how they will be used. If you are searching for quality stud welding tools, weld studs, accessories, and excellent service, Northland Fastening Services (NFS) is your answer.

When looking for a quality stud weld product supplier, there are three questions to ask each potential company to ensure you’re getting the best of the best for stud welding tools and services.

What stud welding experience do you have?

NFS has over 30 years of experience in the industry. Since then, we have always been ahead of competitors in capabilities, supply of new devices, and available stud types. Not only do we have experience in some of the first digital stud welding programs and automated devices as well as today’s state-of-the-art technology, we are also well versed in portable, hand-held stud welding guns for a wide range of jobs. When it comes to quality service, NFS is unparalleled. We have technicians on hand for any support needed, and our customer service representatives value all of our customers.

Can you customize my options?

NFS offers comprehensive customizing services for our CD and drawn arc welding studs. Our readily available sizes cover a broad range of dimensions and thread count, but if special sizes are necessary for your project, we’re able to tailor your options to fit your needs. Our team of expert stud welding technicians is at hand to help you get what you need no matter what job you need to get done.

What technical support can you offer?

In addition to offering customized CD and drawn arc weld studs, NFS technicians provide complete technical support, from advice and guidance to full repairs and service. Our technicians can repair a broad range of stud welding models of equipment, including common brands like HBS, Tru-Weld, ProWeld, ERICO, AGM, MFI, NOVA, Cutlass, Nelson, and Tension Control Tools. While your equipment is being serviced, we also provide tool rentals so you can continue working even when your own equipment is down.

From technical support to custom studs and everything in between, NFS can give you everything you need to start and finish your stud welding project. Contact Northland Fastening Systems at (651) 730-7770 for all your stud welding needs. Request a quote online to get started with us today.

Stud welding is a heavily used manufacturing application in the industrial world, and because of this, there’s a broad range of things that stud welding can do. From shipbuilding to food industry equipment, stud welding provides fastening systems for many types of components and full assemblies.

This diversity is also because there are, within stud welding itself, multiple methods of performing a weld. When it comes to different stud welding guns, the two primary tools are handheld guns or automated production gun systems.

At Northland Fastening Systems, no matter what type of stud welding gun you’re using, you can find studs, pins, bar anchors, stud welding accessories, automation devices, and everything else you need to get the job done. We also offer many types of welding units and tools for rent or purchase if you need to start from scratch.

The two main types of stud welding guns, handheld and automated, perform similar tasks, but do them in very different ways. The end result of a weld connection may be the shared feature of each type of stud welding gun, but the many differences between them each have their own benefits that might be more or less fitting depending on your production situation.

Handheld Gun

A handheld stud welding gun is a versatile option for welders on the go. They’re typically portable, small, and easy to set up in multiple locations. Handheld guns offer quick on and off-site welding options, providing flexibility and adaptability. Handheld guns can also be used on hard-to-reach surfaces or surfaces that can’t be passed through an automated system. Most handheld gun applications are for post-construction additions, maintenance, or complex building. Our handheld guns can create powerful connections and are easy to set up and use in almost any location.

Automated Gun

Automated stud welding guns are high-powered rapid welding systems. They’re typically used for production of components prior to any assembly. Sheets of material can pass through an automated system, welding hundreds of connections in a short period. If you’re manufacturing components that’ll be used in construction in your facility or shipped to a customer’s production floor, automated stud welding guns are highly beneficial. Automated systems can also be programmed and controlled through a software program. This can protect your welders from potential dangers of the welding process and improves precision from weld to weld.

Both handheld and automated stud welding guns are available in capacitor discharge (CD) or drawn arc welding formats. Which type of gun and welding format you choose will depend on your production location, the surface you will weld to, the stud dimension and material you use, and how fast you need a weld performed.

To learn more about the CD and drawn arc stud welding gun options we offer, contact Northland Fastening Systems today at (651) 730-7770, or request a quote online to get started with us.