Physical Effects of Stud Welding and the Advantages of Automation

Stud welding is a fabrication technique that is critical to a wide range of manufacturing industries. Not only is it used in equipment manufacturing of all shapes and sizes, it’s also an important part of building construction and other large structures. Because of the immense prevalence of stud welding in the industrial world, it’s important to have access to quality stud welding equipment, studs of all dimensions and materials, and comprehensive accessories. That’s why Northland Fastening Systems provides everything fabricators need for their stud welding projects and services.

Stud welding, though an effective and widely versatile fabrication method, requires a lot of repetitive motions. Technicians often perform more than 1,000 welds in one day on the job, and the repeated motions involved in the process can take a physical toll. However, this effect is not the only impact that welding technicians experience with long-term stud welding work.


Impact of Prolonged Stud Welding

Stud welding technicians are exposed to two types of potential physical harm:

  1. Physical stress from the bending motions of welding many studs repeatedly
  2. Various health risks from the fumes created in the welding process

Of these two, the fumes created with each stud weld operation is an issue addressed less often than it should be. The heat and pressure of both drawn arc and CD stud welding operations creates a plume of respirable metalloid particles small enough to be forced into a radius of approximately 12-20 inches. These plumes can contain zinc, nickel, iron, copper, manganese, chromium, cobalt, lead, and more, depending on the welding materials.

Many welding technicians wear little-to-no breathing protection, and because of this may be at greater risk for lung cancer, metal fume fever, pneumonia, and bronchitis. Some studies have also shown that welders exposed to welding fumes over extended periods of time may be at greater risk of developing Parkinson’s disease. Despite this danger, there are many ways to minimize the potential of physical damage from the fumes and the welding process itself.


How Automation Can Protect Your Welders

Automated stud welding offers many solutions for preventing or limiting health risks and physical long-term effects many welders experience. NFS offers automation capabilities that can change the way your welding technicians perform their tasks. Stud welding units that are automated can greatly reduce the need for technicians to perform repeated physical movements to establish a weld connection. Automation also often removes the welding technician’s breathing zone from the dangers of the welding plume. Limiting the exposure to fumes and the time spent performing repetitive motions can significantly reduce physical harm to your stud welding technicians. NFS provides a wide range of automated stud welding equipment, including units that can withstand harsh environments.


Protecting your workers and streamlining your stud welding production starts with automation. Get started with Northland Fastening Systems today and contact us at (651) 730-7770 to learn more about minimizing the health risks of stud welding and the benefits of automation.