Author: norfas

Stud Welding Market Growth

Posted on by norfas by norfas

A recent comprehensive study done through ICRWord Research estimated a significant growth in the global stud welding market over the next five years. This forecast of trends and overall growth considered several aspects of the industry, including the major suppliers, geolocations, and specialized sections of each industry. Because we play a part in the global stud welding industry, we at Northland Fastening Systems (NFS) know how important it is to understand market trends. NFS supplies a complete range of stud welding supplies from stud guns for rent or purchase to a wide choice of stud dimensions.

 

There are many reasons why there is a forecasted growth in the global stud welding market even in the face of a global pandemic. While the market growth can be broken down into details as specific as #-thread count stud sales, generally speaking, there are some aspects in our changing world that have contributed to projected increases in the market. Some significant factors include the following:

 

Population and world growth: Because Earth’s population is continually increasing, it’s understandable that demand for products made with stud welding practices would also increase. In addition to an overall upturn in demand from population growth, there is also a rise in developing nations. Countries that in the past showed lower demand for new stud welded products are now generating their own increases in demand for common goods like automobiles, food industry equipment, electrical equipment, and more. This also includes increases in city planning, leading to the need for more stud welding construction projects like bridges and housing complexes.

 

Technology advancements: We live in a time of extreme technological growth. Smart technology is just the tip of the iceberg when it comes to the new designs and engineering involved in many tools used globally. From electrical enclosures to shipbuilding, stud welding is indispensable for a large number of advanced products in the manufacturing world today. Because stud welding is such an efficient and clean operation, manufacturers work it into a new design whenever possible.

 

Online distribution: Accommodating increased demand for stud welding products globally wouldn’t be possible today without the capabilities of online distribution. Digital distribution systems with the help of WiFi and online processing systems help suppliers get a wide range of stud welding products where they need to go quickly, accurately, and efficiently. Processing products with high-powered software systems and logging tracking data digitally is a key part of the industrial grade online distribution of stud welding supplies.

 

Increased demand from a growing population, newly developed countries, and more advanced technology set up the potential for serious market growth. That, paired with the extreme efficiency and capabilities of online distribution, are a large part of the market growth forecast for the next five years.

 

To learn more about the stud welding supplies we offer, contact Northland Fastening Systems at (651) 730-7770. You can also request a quote online to get started with us today.

Quality Stud Welder Highlight: ACE-P100

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At Northland Fastening Systems (NFS), we offer a broad range of stud-welding tools for rent or purchase, welding studs in comprehensive dimensions, custom stud options, stud-welding accessories, and the expertise of our own stud-welding technicians. For drawn arc, short cycle, and capacitor discharge (CD) stud-welding operations, it’s critical to get the stud welder and welding equipment that will not only fit the operation, but also fit your work schedule, portability, and on-site power needs. When it comes to choosing the right stud welder that will meet your production needs and be calibrated to worksite electrical sources, NFS experts are here to help. We can work with you to determine exactly what your production needs are and which stud-welding tool would be the best option for you to rent or purchase.

 

For hand-held, non-automated stud welding, there are a wide variety of tools that could be useful in your arsenal. If you’re working with CD stud welding operations, one highly effective, reliable tool is the TRUWELD ACE-P100 stud welder model. The ACE-P100 is a hand-held CD stud welder that incorporates state-of-the-art technologies into a compact unit that is both rugged and portable. With a new user interface and system design, the ACE-P100 can weld CD pins in sizes up to 10 gauge and CD studs with dimensions up to #10 with more efficiency and speed than ever before.

 

Specifications: The ACE-P100 is 12.5″ x 10.1″ x 6.0″, making it a lightweight yet powerful piece of portable equipment. It can weld up to 15-30 pins per minute, and it uses a universal power input of 85-250 VAC at 50/60 hertz. The recharge time between pin welds is less than one second, and it has built in thermal/voltage protections. The gun tip is engaged with contact and a hand trigger.

 

Features: The most recent updates to the ACE-P100 features include its intuitive touchscreen, set-point discharge, universal input voltage, contact and trigger indicators, thermal and voltage protection, and low-input voltage capabilities that allow continued operations with long extension cords. These features all make the ACE-P100 more portable, easier to operate, and more readily adaptable to a range of worksite power capabilities. Along with its new features, the ACE-P100 design still includes an increased airflow for better weld cycles, tough interior construction that holds up to rough handling and transport, a rugged grade exterior casing that protects the interior from on-site contaminants, an ergonomic hand tool that reduces operator fatigue, added internal spring for adjusting the spring pressure in the hand tool, and the ability to swap the hand tool from standard tapered chuck configuration to B, CI, or Euro collet configurations.

 

The ACE-P100 is one of many high-quality stud-welder tools available for rent or purchase at NFS. Contact Northland Fastening Systems at (651) 730-7770 or request a quote online to learn more about the stud welding products we supply.

Creating Seismic Ties and Enclosures with Stud Weld Fastening Systems

Posted on by norfas by norfas

Northland Fastening Systems provides a complete range of tools, studs, and accessories used in a broad variety of stud welding applications. From food-grade welding to large-scale construction, different types of stud welding are used across many industries.

 

For numerous engineering purposes, stud welding is a critical tool for incorporating seismic fastening systems into a construction. From structures as small as electrical enclosures to as large as suspension bridges, stud welding is a key component in forming reliable designs that can hold up to movements caused by shifting ground and weather patterns.

 

If you’re working on a project that requires the use of stud welding as powerful fastening systems, Northland Fastening Systems has tools for rent or purchase, welding studs in a comprehensive range of dimensions, stud welding accessories, and the expertise of our skilled technicians.

 

Seismic ties and seismic grade enclosures are highly critical for strong, stable engineering with long-term reliability. The natural shifting of tectonic plates causes micro to macro movements on the earth’s surface, and gradual erosion creates moving topsoil and runoff. In addition to these ground movements, structures also face weather patterns that can include severe winds and temperature changes. These elements create conditions that often require seismic ties and other support systems to be built into a structure using stud weld fastening systems.

 

Seismic Ties: Any structure in an area with seismic activity needs seismic ties and other support systems to maintain stability. In addition to structural ties, straps, guy-wires, rods, and eye bars, many other seismic design aspects are installed with stud welding operations. These seismic ties and other components allow structures more flexibility in addition to strengthening the stability of inflexible building parts. Because of this, seismic components engineered into a structure and installed with stud welding techniques are critical for integrity in the face of seismic activity and severe weather.

 

Seismic Enclosures: Stud welding is critical in fabricating clean, reliable electrical enclosures. Because electrical enclosures are widespread in many industrial, commercial, and residential settings, it’s important they meet safety standards and can hold up against any elements they’ll be exposed to. For many areas of the U.S. this means electrical enclosures must be seismic rated. Seismic rated electrical enclosures must meet the following requirements:

 

  • Full welding in addition to stud welded fastening points is necessary for any seismic enclosure.
  • Heavy-duty enclosure doors are also required in place of the typical single latch door. Powerful stud welding tools can fasten heavy-duty doors with three latches and high-quality hinges that hold up to seismic resonance.
  • Seismic grade mounting hardware should be installed at the enclosure location. If possible, enclosures should be welded to their mount point for long-term strength through repeated seismic exposure.

 

To learn more about how stud welding supports seismic grade fastening systems, contact Northland Fastening Systems at (651) 730-7770, or Request a quote online to get started with us today.

Making Intermodal and Specialty Freight Containers with Food Grade Welding

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To support global demand for food products from pantry staples to specialty and exotic goods, the food grade transport and storage industry is a highly evolved system. Advanced storage systems for transportation, short-term holding, and long-term climate-controlled storage are utilized for all kinds of food products and other perishables, such as pharmaceuticals. Containers for the food industry play a huge role in the transportation and storage of goods, and because of this, highly specialized containers have been developed over the years. Shipping and storing containers made from steel, aluminum, and other metals are frequently manufactured using stud welding operations. If you are fabricating intermodal freight units and other containers for the food industry, you can find everything you need for food grade stud welding processes at Northland Fastening Systems (NFS). We provide stud welding tools for rent or purchase, welding studs in a comprehensive range of dimensions, customizable options for studs, and stud welding accessories as well as the expertise of our own welding technicians.

 

There have been many designs for food grade shipping and storage containers over the years, but intermodal freight containers helped to standardize sizing and structure to enable better bulk transit and storing. Intermodal freight containers as large as 40 feet long are a commonly used storage option for many goods, including packaged food products. Using food grade stud welding to build these units helps manufacturers meet food safety standards, including Food and Drug Administration (FDA) and U.S. Department of Agriculture (USDA) regulations.

 

In addition to standardized intermodal units, there have been many specialty containers fabricated using food grade stud welding as a key to food safety. Containers for food grade liquids such as oils, dairy products, and others are repeatedly exposed directly to the food goods. Because of this exposure, it’s critical that these containers can be completely sanitized regularly and protected from corrosion. Any compromise of the container will damage food products and pose health issues.

 

Food grade stud welding is a solution for many manufacturers producing food storage and transport containers. Not only does food grade stud welding create a smooth, mark-free surface without craggy areas that can collect bacteria, it is also an operation that can use antibacterial metals like stainless steel. Containers made with stud welding are easily sanitized between uses, and the metals used will hold up to strong chemical disinfectants. Weld points and materials used will also withstand exposure to acidic or alkaline food products without harming the composition, flavor, or integrity of the goods.

 

To learn more about the details food grade stud welding and the tools used in those operations, contact Northland Fastening Systems at (651) 730-7770. You can also request a quote online to get started with us today.

Catering Equipment Made with CD Stud Welding

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At Northland Fastening Systems (NFS), we offer quality stud welding supplies to a broad range of customers. From welding studs to stud welding tools for various types of welding processes, our expert technicians can help you get what you need to finish a project. Whether you’re working with drawn arc welding methods or capacitor discharge (CD) welding processes, NFS has a comprehensive selection of tools for rent or purchase, welding studs in many dimensions, custom stud options, and welding accessories that our customers working in many industries need. One industry in which CD stud welding, in particular, is key is the food equipment industry. Food grade welding is a highly specialized process that requires training and the right set of tools.

 

Within the food industry, the catering profession requires its own set of tools and equipment designed to transport, store, and serve food safely and without compromising quality. Because CD stud welding is a rapid, efficient, and extremely clean operation, it’s an ideal tool for manufacturing a number of different types of catering equipment. For example:

 

  1. Transportation equipment:
    1. Outdoor and portable coolers
    2. Insulated tray carriers
    3. Warming trays
    4. Totes and other nonheated/cooled carriers
    5. Storage boxes
    6. Large-scale transportation ware, such as castored shelving units
  2. Food preparation equipment:
    1. Offsite pre-event food prep equipment like ovens, stoves, and other standard commercial kitchen appliances
    2. Chef station appliances for onsite cooking, such as hot plates and induction burners
    3. Portable grills
    4. Temperature-controlled holding cabinets
    5. Dry holding cabinets
    6. Onsite food transportation units for moving food during an event
  3. Serving equipment:
    1. Portable trays and shelves
    2. Chafers
    3. Utensils
    4. Food pans
    5. Heated or cooled trays
    6. Ice containers
    7. Hot and cold beverage dispensing equipment
    8. Portable bars
    9. Coffee stations
  4. Sanitation equipment:
    1. Hand washing stations
    2. Dish washing stations
    3. Garbage cans and other food waste processing equipment
    4. Transportation shelves and tools for dirty dishes
    5. Portable sink systems for events with no water hookup
  5. Energy supplies:
    1. Many catered events don’t have energy sources at the location, and caterers often need to bring generators and other portable power supplies along with them.
    2. Battery powered equipment is also a key part of catering energy supplies.

 

Catering equipment is just one small part of the food grade stud welding industry. CD stud welding is highly conducive to food grade equipment because of its ability to eliminate marking on the opposite side of the weld. This alone limits problem areas where bacteria and germs can collect. Food grade welding with CD stud welding tools help our customers fabricate streamlined stainless steel products that can be easily sanitized.

 

Whether you’re manufacturing catering equipment or equipment for other areas of the food industry, NFS has the CD stud welding supplies you need. Contact us at (651) 730-7770 or request a quote online to get started with us today.

The Strangest Buildings Made Possible with Stud Welding

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Since its origins in shipbuilding during the turn of the century, stud welding has opened doors for thousands of construction projects unlike any others. Today, stud welding is used in a broad range of manufacturing operations, from sheet metal building to composite construction.

 

If you are working with stud welding fastening systems, you can count on Northland Fastening Systems for all your welding needs. Our skilled stud welding technicians offer expert advice and provide a comprehensive selection of welding studs, tools for rent and purchase, and stud welding accessories.

 

While stud welding is a common operation in many different industries, it has been used in many cases to build highly uncommon structures. Some of the strangest architectural endeavors were made possible thanks to the capabilities of stud welding. For example:

 

  • Guggenheim Museum: Located in Bilbao, Spain, the Guggenheim Museum was completed in 1997. The swooping titanium structures that make up the iconic avant-garde architectural look of the Guggenheim are held in place with multiple stud systems. This organic and deconstructivist style of architecture heralded in many other similar, yet unique structures.
  • Burj Khalifa: Dubai’s Burj Khalifa has been the tallest building in the world since its completion in 2009. The building reaches 2,722 feet at its tip and has a total of 163 floors. This massive skyscraper was built using stud welding in many different ways, including beam fastening and composite construction. In fact, stud welding allowed for the construction of all skyscrapers and many other building types since the first modern multi-story structures were built in the early 1900s.
  • Habitat 67: Finished in 1967 in Montreal, the model housing complex Habitat 67 offers 146 units in a unique format. The full structure of Habitat 67 is built with 354 concrete forms stacked and connected in various sections. The goal of this housing complex was to create the outdoor and indoor spaces of suburban neighborhoods within a confined city environment. Habitat 67 builders relied heavily on composite stud welding construction to complete this bold architectural project, and today it remains one of Montreal’s many interesting landmarks.
  • Eden Project: Located in Cornwall, England, the Eden Project is a large greenhouse complex inside multiple adjoining domes. These domes are made from polygonally connected steel tubing and inflated ethylene tetrafluoroethylene cells. The Eden Project is designed to emulate organic forms in reference to the thousands of protected plant species housed inside. Many components in the Eden Project were connected using stud welding fastening systems.

 

These are just a few examples of the many bold and unique construction projects that stud welding makes possible across the globe. To learn more about the stud welding supplies and tools we provide to a broad range of customers, contact Northland Fastening Systems today at (651) 730-7770 or request a quote online to get started with our team.

 

Stud Welding Equipment Rentals and Repairs

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Any stud welding technician working in the field knows that a malfunctioning or damaged welding tool can put a solid stop to any operations and significantly increase the time it takes to get a job done. At Northland Fastening Systems, we’re here to support welders on the job with equipment repairs and stud welding tools for rent or purchase. In addition to tool support we have welding studs available in a broad range of dimensions with options for custom sizes, and welding accessories like cable connectors and ferrule plates.

 

If you’re welding in the field, in your facilities, or any other job site and experience a sudden tool failure, our technicians offer rapid repair services and tools for rent to keep production going while your tools are being fixed. From repairs to supplies, NFS is here for all your stud welding equipment needs.

 

Repairs

NFS provides maintenance and repairs for a broad range of industry-standard stud welding equipment. This includes brands like HBS, Tru-Weld, Cutlass, ProWeld, AGM, Nelson, ERICO, NOVA, MFI, and Tension Control Tools. We have over 30 years of experience in the stud welding industry and in providing repairs for these brands and more. In addition to our expertise, customers can rest assured the price will be reasonable. No one should have to compromise quality repairs for a cost-effective solution. Our service technicians provide excellent repair work at a fair price.

 

Rentals

While we work to repair your stud welding equipment, you can take advantage of the many tools we have available for rent to keep production running. Our rental options meet a broad range of welding needs including automated welding, CD welding, drawn arc welding, and short cycle welding. We also provide options for any electrical setups our customers might be working with, taking into account the specifications for phase, voltage, and other weld calibrations.

 

When you rent stud welding equipment through NFS, you will also have the full support of our technicians, including advice and instructions on using a tool you may be less familiar with. We rent tools at daily, weekly, or monthly rates so you can get the best deal for your timeline. Whether you need a stud welding tool for a temporary job or a replacement while your tool is in the shop, we have the stud welding equipment that will meet any of your requirements.

 

A broken tool and the subsequent downtime while it’s being repaired can extend production timelines significantly, costing you more time and money. Don’t wait to get the job done. Bring your stud welding equipment to NFS for repairs and find the perfect rental to keep production going at your job site. Contact Northland Fastening Systems at (651) 730-7770 today or request a quote online to get started with our team.

Solutions for Jobsite Stud Welding

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In the construction industry, almost every project involves stud welding operations in some way, including anything from building construction to other large-scale structures like bridges and water towers. Because stud welding is used for such a broad range of projects where accuracy, strength, and long-term reliability is critical, onsite production welding technicians need access to the best tools, equipment, and knowledge. At Northland Fastening Systems (NFS), we provide a comprehensive range of stud welding products to support your needs, including a range of stud dimensions, stud welding tools for rent or purchase, equipment accessories, and our own technicians’ expertise. In addition to our complete stud welding resources, we also provide options for jobsite welding and mobile projects.

 

Jobsite welding has multiple obstacles that technicians face often. The most common is the lack of power on construction sites when steel skeletons are put up before electrical lines are run. Handling the lack of provided electricity requires technicians to bring their own power source with them to the jobsite.

 

Power Source: Supplying your own power source is as simple as bringing a lightweight generator that can be calibrated to the specifications of your tools and the materials you’re working with. When you work with NFS, you can take advantage of the generators we rent to clients with jobsite welding projects. For construction jobs in the early stages without onsite power, a generator is a necessity to perform any of the stud welding that is so often crucial to continuing the fabrication process.

 

Portability: Another important aspect of jobsite welding is portability. Some stud welding units can be bulky, difficult to move, and even harder to install in a safe, working position. The problem with choosing a lightweight, portable welding unit is a potential need to compromise for welding power. With the right NFS welding units and equipment, you don’t need to compromise portability for power. Units like the HBS IT 2002 and other similar models offer heavy-duty drawn arc welding capabilities and mobility with ease.

 

With the right power source and portable welding unit, you can take on any jobsite welding project, no matter what stage construction is in. Because stud welding is such a heavily used operation in the early stages of building construction, and throughout the fabrication process as a whole, it’s important to have access to tools that are portable and external power sources.

 

Don’t rely on the jobsite to provide what you need to get the job done. Portable tools and power sources are available to you through NFS today. To learn more about the stud welding products and other fastening solutions we provide, contact Northland Fastening Systems at (651) 730-7770. Request a quote online to get started with our experts.

Stud Welding Equipment Highlight: HBS Visar 650

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At Northland Fastening Systems (NFS), we work with clients who are handling a broad range of jobs, from food grade stud welding to large-scale construction. To help our customers finish projects, we supply everything they need for stud welding operations, including welding studs in many dimensions, custom stud options, welding tools for rent and purchase, stud welding accessories, and the expertise of our own technicians. When it comes to the stud welding equipment we offer, customers can benefit from a broad range of stud welding tools that meet exacting specifications for electrical sources, weld calibrations, and other job requirements. One of the newer models we offer is the Visar 650, which meets some specific requirements that many other types of welding units don’t.

 

The Visar 650 is a drawn arc welding and short cycle welding unit that has maximum welding rates and efficiency as well as minimum weight and energy consumption compared to many other similar models. Thanks to HBS inverter-capacitor charging technology, the Visar 650 is able to offer a single phase 110v to 240v option. Because most similar stud welding units require a three-phase connection at 230v or 460v, they are much more restricted than the Visar 650. The option for single phase and 110v to 240v specifications means the Visar 650 can be used on a larger range of job sites and with more standard electrical outputs in residential or commercial settings.

 

The Visar 650 can weld studs between 12ga thru 3/8” (3-10mm) diameters.  We can accommodate any length greater than 5/8”.  The welding rates can be up to 40 studs per minute depending on the weld base diameter.  Both stainless steel and mild steel studs can be used with the Visar 650. The power range for the Visar 650 is 100v to 240v, with single phase electrical distribution.

 

Thanks to its power requirements and a 2-pin grounded safety plug, the Visar 650 is a versatile stud welding unit capable of being moved and installed in many different worksites. An F-type temperature-controlled fan prevents overheating, and a 15.91′ welding cable gives technicians a broad range of movement. As a smaller unit (approximately 18′ x 13′ x 14′) with a handle, the Visar 650 is easily ported from worksites. For any drawn arc welders working in setting with standard U.S. electrical specifications, the Visar 650 is the perfect stud welding equipment choice.

 

To learn more about the Visar 650 and our other drawn arc welding, short cycle welding, and CD welding units available for rent or purchase, contact Northland Fastening Systems at (651) 730-7770. You can request a quote online to get started with NFS as your supplier of stud welding equipment.

Safer Cars with Automotive Stud Weld Fastening Systems

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Like so many other construction industries, the automotive production world utilizes stud welding extensively to manufacture components that are used in almost every type of vehicle today. Stud welding is a very versatile manufacturing operation that is applicable in a broad range of fastening systems.

 

At Northland Fastening Systems, we understand the widespread use of stud welding in many industries, and we provide an equally broad selection of stud welding supplies. With NFS, you have access to a comprehensive range of stud dimensions, stud welding tools for rent or purchase, and stud welding accessories, as well as our own technicians’ advice and expertise in stud welding as a fastening system.

 

When it comes to the automotive industry, stud welding is used in multiple production stages. One large part of all automotive production is the support of all the safety measures that get built into a vehicle. Stud welding is used in many of the safety aspects of a vehicle, including the following:

 

  • Airbags: Today, many vehicles have airbags installed in multiple sections of a vehicle, and every new vehicle made has at least one airbag on the driver’s side. The installation of these airbags would be impossible without the capabilities of stud welding. Using stud welding, automotive manufacturers can install airbags in safe ways that are reliable in the long term.

 

  • Power Steering: In addition to airbags, power steering system installation relies on stud welding. Power steering systems are a relatively new part of the everyday vehicle, but anyone who has driven a classic car knows how much easier power steering makes daily driving.

 

  • Exhaust Systems: Unless you drive an electric car, your vehicle emits dangerous carbon monoxide and other gasses through the exhaust system. To prevent the passengers and driver from being exposed to these fumes, specialized exhaust systems are needed. The fabrication and installation of these exhaust systems with stud welding operations is another key factor in the level of vehicle safety.

 

  • Insulation: In any vehicle, there is an extensive amount of wiring and heat sources. Protecting the rest of the vehicle from exposure to electrical current or high heat requires the inclusion of insulation in various parts of the automotive interior. This insulation is commonly built or installed with stud welding and composite stud weld construction.

 

  • Heat Shields: Another major component of safety in a vehicle is heat shields. To protect car components from a combustion engine and electrical heat, advanced heat shields are required. These automotive heat shields are assemblies that use stud welding in the fabrication and installation process.

 

Overall, stud welding is an important part of the automotive manufacturing process. To learn more about stud welding as a fastening system and the industries it’s used in, contact Northland Fastening Systems at (651) 730-7770 or request a quote online.